Thermazone™ I (MIL-DTL-25038/1)
Product Details
These wires are designed for critical circuit applications that require operation in extremely harsh environments, under vibration, and with direct flame exposure.
key features
- Designed to operate continuously at 260 °C
- Designed to operate for a minimum of 15 minutes at up to 2000 °F (1093 °C), including in a direct flame
- Firezone qualification must pass BSS 7324 & M25038 Shake & Bake Test
APPLICATIONS
- MIL-SPEC
- Aircraft engine
- Critical circuit applications
- Harsh environment
- Direct flame
Our in-house integrated engineering teams are ready to take on your greatest challenges.
Specifications
- Wire must withstand a flame temperature of 2,000° ± 50 °F for 15 minutes
- After the flame has been stabilized, the wire is vibrated 30 times per second, with the rack having a maximum total excursion (overall movement) of approximately .06 inches (1.52 mm)
- After 15 minutes, the lowest insulation resistance is measured
- No insulation can flake or fall off during the flame exposure
Conductor: 27% nickel-plated copper
Insulation: Composite inorganic dielectric
Jacket: PTFE-coated fiberglass braid & finishes
Identification: Surface printed per MIL-DTL-25038/1
Colors: Color-coded to MIL-STD-104
Voltage Rating: 600V
Temperature Rating: -65 to 260 °C
Requirements v. Results
| Requirements | Results | |
|---|---|---|
| MIL-W-25038 | 50 Ω | 10 kΩ |
| Voltage Rating | 600 V |
| Temperature Rating | -55 to 260 °C |
| AWG | 22-12 |
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