Crimp Dies & Inspection Gauges
Product Details
Amphenol CIT crimp dies and inspection gauges are designed to support accurate, repeatable crimping for a range of aluminum and copper wire applications. Matching die and gauge options are available for butt splices, transition splices, and terminal lugs.
key features
- Supports accurate, repeatable crimping
- Matching die and gauge options for multiple assemblies
- Designed for butt splices, transition splices, and terminal lugs
- Helps verify crimp quality and proper installation
- Built to support dependable performance in demanding environments
applications
- Aerospace wire termination
- Aluminum-to-aluminum butt splicing
- Aluminum-to-copper transition splicing
- Terminal lug crimping
- Aerospace & defense cable assembly & maintenance
- Installation & inspection workflows where crimp consistency is critical
Our in-house integrated engineering teams are ready to take on your greatest challenges.
Crimp Die Part Numbers & Corresponding Components
| Crimp Die P/N | Crimp Indicator Style | Terminal Lug Base P/N | Aluminum Wire Size (AWG) | Crimp Area Gauge P/N.* | Indicator Area Gauge P/N.* |
|---|---|---|---|---|---|
| 999-63002-100 | Dot | 695-18114-001 | 10 | 999-63002-79 | 999-63002-89 |
| 999-63002-100 | Dot | 695-18114-002 | 10 | 999-63002-79 | 999-63002-89 |
| 999-63003-100 | Dot | 695-18113-001 | 8 | 999-63003-79 | 999-63003-89 |
| 999-63004-200 | Dot | 695-18100-001 | 6 | 999-63004-79 | 999-63004-89 |
| 999-63005-500 | Dot | 695-18101-001 | 4 | 999-63005-79 | 999-63005-89 |
| 999-63006-200 | Dot | 695-18102-001 | 2 | 999-63006-79 | 999-63006-89 |
| 999-63006-200 | Dot | 695-18108-002 | 2 | 999-63006-79 | 999-63006-89 |
| 999-63007-200 | Dot | 695-18103-001 | 1/0 | 999-63007-79 | 999-63007-89 |
| 999-63007-200 | Dot | 695-18104-001 | 1/0 | 999-63007-79 | 999-63007-89 |
| 999-63007-200 | Dot | 695-18105-001 | 1/0 | 999-63007-79 | 999-63007-89 |
| 999-63007-200 | Dot | 695-18109-002 | 1/0 | 999-63007-79 | 999-63007-89 |
| 999-63008-200 | Dot | 695-18106-001 | 2/0 | 999-63008-79 | 999-63008-89 |
| 999-63008-200 | Dot | 695-18107-001 | 2/0 | 999-63008-79 | 999-63008-89 |
| 999-63008-200 | Dot | 695-18110-002 | 2/0 | 999-63008-79 | 999-63008-89 |
| 999-63012-100 | Plus | 695-18111-002 | 3/0 | 999-63012-79 | 999-63012-89 |
| 999-63010-100 | Plus | 695-18112-002 | 4/0 | 999-63010-79 | 999-63010-89 |
Quick Glance: Large-Gauge Sealed Splices
Reliable, Easy-to-Install Connections
| Feature | Benefit |
|---|---|
| Barrels seal on cable insulation | Provides improved corrosion resistance over unsealed terminal lugs |
| Barrel may be crimped at any rotational angle | Installation & inspection is simplified as there are no rotational indicators that the crimps must aligned with |
| Crimps may be made at any rotational angle to one another | Facilitates quick & easy installation even when the cables are routed against walls |
| Aluminum connector bodies | 65% weight savings (on average) versus copper |
| Uses Industry-standard 22- & 33-ton crimp heads | Efficient installation while minimizing conversion costs |
| Efficient crimping process | Modified hex crimp design produces no burrs, eliminating the cost of secondary operations, minimizing plating damage & providing superior corrosion resistance |
| Crimping design | Produces installations where cables are nearly straight, facilitating harness design and installation |
| Patented integral oxide breaker | Improves conductivity while eliminating the need for messy anti-oxidant grease |
For Aluminum-to-Aluminum Connections
• Lightweight tin-plated aluminum construction for applications up to 150 °C
Crimp Die P/N | Crimp Indicator Style | Splice P/N | Aluminum Wire Size (AWG) | Crimp Area Gauge P/N* | Indicator Area Gauge P/N* |
|---|---|---|---|---|---|
| 999-63006-200 | Dot | 2 | 999-63006-79 | 999-63006-89 | |
999-63007-200 | Dot | 1/0 | 999-63007-79 | 999-63007-89 | |
999-63008-200 | Dot | 2/0 | 999-63008-79 | 999-63008-89 | |
999-63010-100 | Plus | 4/0 | 999-63010-79 | 999-63010-89 |
For Aluminum-to-Copper Connections
• Lightweight tin-plated aluminum construction for applications up to 150 ⁰C
Crimp Die P/N | END A: Aluminum Wire Size (AWG) | Crimp Die P/N | END B: Copper Wire Size (AWG) | Crimp Die P/N | Length (in) / Max Weight (g) |
|---|---|---|---|---|---|
| 1/0 | 999-63007-200 | 2 | 999-63006-200 | 2.71 / 21.9 | |
| 3/0 | 999-63012-100 | 1/0 | 999-63007-200 | 3.08 / 35.6 |
** For use with 1/0 AWG AD, VY or AM aluminum cable and 2 AWG DR / UST16 & DR / UST17 copper cable
| P/N | END A: Aluminum Wire Size (AWG) | Crimp Die P/N | Crimp Indicator Style* | Crimp Area Gauge P/N* | Indicator Area Gauge P/N* | END B: Copper Wire Size (AWG) | Crimp Die P/N | Crimp Indicator Style | Crimp Area Gauge P/N* | Indicator Area Gauge P/N* |
|---|---|---|---|---|---|---|---|---|---|---|
| 640-43083-01 | 1/0 | 999-63007-200 | Dot | 999-63007-79 | 999-63007-79 | 2 | 999-63006-200 | Dot | 999-63006-79 | 999-63006-89 |
| 640-43077-01 | 3/0 | 999-63012-100 | Plus | 999-63012-79 | 999-63012-79 | 1/0 | 999-63007-200 | Dot | 999-63007-79 | 999-63007-89 |
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Large-Gauge Sealed Splices
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Sealed Terminal Lugs
Amphenol CIT sealed terminal lugs are engineered not only to be reliable but also to reduce weight and provide efficient installation, driving down costs. Our unique hex-crimp design allows for a crimp installation that produces no flash, saving costly operator time and eliminating damage to the protective plating.
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