Coil Cords

Product Details


Designed for harsh-environment aerospace and industrial applications, our specialty coil cords provide a combination of strength, flexibility, and resistance in harsh chemical environments across a wide operating temperature range. A wide variety of materials is available on customer-specific designs for aerospace and industrial markets.

key features


  • Diameter: Up to 3.0 (7.6 cm)
  • Coiled length: Up to 7 ft (2.1 m)
  • Operating temperature: -55 to 200 °C
  • Jacket materials: polyurethane, hytrel, Seamless PTFE tape/polyimide, FEP/polyimide, polyolefin
  • Internal wires: PTFE, PTFE/polyimide composite, FEP, ETFE standard or custom data cables

applications


  • Instrumentation connections
  • Steering columns & doors
  • Joystick controls
  • Keyboard cables
  • Down hole tools
  • Sensor cables

Our in-house integrated engineering teams are ready to take on your greatest challenges.

Specifications

Specifications

Examples

  • Coil Outer Diameter: Up to 3.0 in (7.6 cm)
  • Coiled Length: Up to 7 ft (2.1 m)
  • Operating Temperature: -55 to 200°C
  • Jacket Material Options: Polyurethane, Hytrel, TPR, Kynar Flex, Seamless PTFE Tape/Polyimide, FEP/Polyimide, Polyolefin
  • Internal Wire Options: Standard Hookup Wire (PTFE, FEP, PFA or ETFE), Composite Wire (Polyimide or PTFE), Coax, Data Cables and Custom Combinations of Power, Coax & Data Components
  • Full Point-to-Point Continuity Testing
  • 100% Dimensional Confirmations per Customer Specifications
  • Flex Life Testing
7 Conductor Coil CordTwo (2) Twisted pairs with three (3) insulated conductors
CablingSeven conductors twisted together with a 3.0″” nominal left hand lay (LHL)Two shielded twisted pairs and three insulated conductors with one staycord (Polyester)
Conductors16 AWG19 X 29
Singles: 26 AWG 19 X 38 stranding tin plated copper
InsulationPolytetrafluoroethylene (PTFE) / Polyimide composite to meet the requirements of M22759/86Twisted Shielded Pair: Extruded Polypropylene (PP)
Color: BlackColor: Brown
ShieldNATwisted Shielded Pair: 38 AWG served tin plated copper 95% coverage
BinderPTFE Binder tapeNA
JacketSeamless PTFE / polyimide tape compositeExtruded Polyurethane (PU)
Color: WhiteColor: Black

Let’s work together!

We can design, build, test, certify, and deliver precisely what you need, exactly when you need it.